Paper pulper’s rejects

Paper Mills always had to face the problem of pulper’s rejects generated from production and recycling processes. The difficulty lied, and still lies, into the disposal of this particular reject, because it is produced in large quantities. Paper mill needed to arrange specific transport system to send these waste materials in landfill, with consequent very high management and disposal costs.

Tecnofer became a partner to these companies, giving personalized and automated solutions for recycling and valorising paper mill pulper’s rejects.

 

Before
With Tecnofer recycling technology
After

Pulper's Rejects Recovery Process

Shredding

Shredder Pulper Waste

Fibre/Plastic Separation & Drying

  • Recover up to 98% of the fiber in the pulper rejects.
  • Plastic fraction squeezing to reach 80-90% dry value in output.

Electric Board

Operator Panel

Process flow integrated in the existing production systems (DCS, PLC, and others)

Pulper rejects recycling

The first phase of the recycling process of pupler waste, coming from the trommel or from the discontinuous system, passes through the Tecnofer single-shaft shredder.

This unit, designed to handle highly contaminated materials, cuts-and-tears the pulper material reducing it into small pieces easier to treat. The single-shaft shredder is very efficient thanks to the automation technology, which allows a precise and careful management of the rotor rotation speed, with a significant energy saving.

Then the material is transported into the horizontal washing machine with the function of  washing and treating the fiber with plastic fractions. Thanks to the centrifugal action, the fiber component is separated from the plastic component, and then it is conveyed to an area for the collection of recovered cellulose, without having an impact on the existing water circuit. In this way paper mill can re-enter the recovered fiber into the production process.

The fiber-free plastic material, otherwise, is continuously loaded into a screw press for the squeezing and drying phase. In this machine, the squeezing level of the plastic material is handled automatically. The automation system monitors the hydraulic backpressure, the amperage of the screw press and its internal temperature, in this way the result will be a plastic fraction with dry values ​​of 80/90%.  This greatly reduces waste volumes and management costs.

A continuous stream of innovations to give you a competitive advantage

We are ambassadors of sustainable technology for the recycling and valorisation of waste. We bring low environmental impact innovations all around the world, transforming waste raw materials into new resources.

Added Value
Progettazione tecnofer
Tailor-made Design

Thanks to consolidated know-how Tecnofer offers tailor-made solutions combining quality and flexibility, accompanying the customer in every phase of the project.

Sviluppo tecnofer
Sustainable Development

We apply production and business models inspired by the principles of Circular Economy to protect people and contribute to the protection of the planet.

Laboratorio Tecnofer
Laboratory, Test Area and T-Lab

We test and maximize the quality of the product to be processed and the efficiency of Tecnofer technology, which the customer can experience first hand.